Alaska Boxes produces custom printed mailer boxes for eCommerce brands, subscription services, and retail businesses. Your logo, your colors, your dimensions — printed on E-flute corrugated or cardboard stock and shipped free across the US and Canada. No minimum order. Production in 10–15 business days.

[Get a Free Quote] — or call (+1) 720-604-8801

✓ No Minimum Order    ✓ Free US & Canada Shipping    ✓ Free Design Assistance

HOW IT WORKS (3 steps)

Step 1. Share your specs

Tell us your dimensions, stock weight, print area, and quantity. Not sure? Our team guides you through it at no charge.

Step 2. Approve your proof

We send a full digital proof before production starts. Physical samples are available on request.

Step 3. We produce and ship

Standard orders ship in 10–15 business days. Rush production is available for tight deadlines. Free shipping to any address in the US or Canada.

What Are Custom Mailer Boxes?

Custom mailer boxes are corrugated or cardboard boxes printed with your brand’s design. They self-seal with interlocking flaps — no tape required. They ship flat to your warehouse, assemble in seconds, and deliver a branded experience the moment your customer opens the package.

They serve two jobs at once: protect the product in transit and communicate your brand before the customer even sees what’s inside.

Alaska Boxes manufactures custom mailer boxes in any size, any print, and any finish. You choose the stock weight. You choose whether to print inside, outside, or both. You choose the coating. We handle production and ship directly to you.

Why Your Packaging Is a Marketing Asset

73% of consumers say they are more likely to buy again from a brand that delivers in premium packaging. A plain brown box says nothing about your brand. A custom printed mailer box with your logo, tagline, and brand colors says everything — before the customer even opens it.

Brands using custom mailer boxes report:

• Higher social shares from unboxing moments
• Lower return rates due to better product protection
• Stronger repeat purchase rates tied to the perceived quality of the experience

If your product competes on quality, your packaging should say so.

Full Customization Options

Materials

• 12pt to 24pt cardboard stock — choose by product weight and protection needs
• Kraft stock — natural brown finish, ideal for eco-conscious brands
• E-flute corrugated (1/16″) — lightweight, excellent print surface, strong enough for most eCommerce shipments
• B-flute corrugated (1/8″) — heavier protection for fragile or bulky items

Print Options

• Full CMYK color — inside, outside, or both surfaces
• 1-color to 4/4 CMYK
• Offset printing for large runs
• Digital printing for short runs and variable designs
• Eco-friendly, non-toxic inks throughout

Finishes & Coatings

• Matte lamination — clean, premium feel, photographs well
• Gloss lamination — vivid, high-contrast colors
• Soft-touch coating — luxury tactile finish, customers notice it
• AQ semi-gloss — cost-effective, durable
• Spot UV — accent your logo or design element with a shiny raised layer
• Matte + Spot UV combination

Add-Ons

• Die-cut windows — let buyers see the product before opening
• Embossing and debossing — raises your logo off the surface
• Foil stamping — gold, silver, or custom metallic finish
• Perforations — easy-open tear strips
• Interior printing — thank-you messages, brand story, discount codes, social handles

Closure Styles

• Roll end tuck front (RETF) — most popular, easy assembly, dust flaps for clean close
• Tuck end — standard, cost-effective
• Two-piece lid and base — premium presentation for gift and retail use

Who Uses Custom Mailer Boxes

Our custom printed mailer boxes are ordered by brands across every industry:

eCommerce brands use them for every shipment. Your box is the first physical interaction a customer has with your brand. Make it count.

Subscription box companies use them monthly. Consistent, recognizable branded packaging builds anticipation and loyalty with every delivery cycle.

Apparel and fashion brands use mailer boxes for clothing, accessories, and shoes. The self-locking closure keeps products clean and the box flat in transit.

Cosmetics and skincare brands use them for product launches, influencer kits, and retail packaging. Die-cut windows and interior printing are popular in this segment.

Candle and home goods brands use corrugated mailer boxes for fragile items that need protection without sacrificing presentation.

Subscription gifting and corporate swag teams use them for onboarding kits, promotional mailers, and event packages.

Food and specialty product brands use kraft stock for a natural look that matches eco-friendly brand values.

Custom Mailer Boxes vs Custom Shipping Boxes

Not sure which is right for your product? Call us or send a message — our team gives honest recommendations based on your product weight, fragility, and brand goals.

Materials Guide: Which Stock Should You Choose?

12pt–14pt cardboard — Best for lightweight products like cosmetics, accessories, and apparel under 500g. Excellent print surface.

16pt–18pt cardboard — The most popular range. Handles most eCommerce products well. Good balance of cost and durability.

20pt–24pt cardboard — For heavier products or brands that want a noticeably thick, premium feel when the customer picks up the box.

Kraft stock — Natural brown surface. Pairs beautifully with 1–2 color printing. Popular with food, wellness, and eco-focused brands.

E-flute corrugated — The go-to for most mailer boxes. Thin (1/16″), lightweight, strong enough for products up to 15 lbs, and takes print extremely well.

B-flute corrugated — Thicker (1/8″), better compression strength. Use when your product is fragile, glass-adjacent, or ships long distances with multiple handoffs.

Eco-Friendly Custom Mailer Boxes

More than 60% of consumers actively prefer brands that use sustainable packaging. Alaska Boxes offers fully eco-friendly options:

• 100% recyclable corrugated and cardboard stocks
• FSC-certified kraft material
• Eco-friendly, non-toxic soy-based inks
• Biodegradable coating options
• No plastic lamination required for matte finishes

Sustainable packaging is not a compromise. Our recyclable mailer boxes match the structural performance of conventional options at comparable pricing.

Order Your Custom Mailer Boxes Today

Alaska Boxes manufactures custom printed mailer boxes for brands across the US and Canada. No minimum order. Free design help. Free shipping. Production in 10–15 business days.

Fill in the quote form above or contact our team directly:

Phone: (+1) 720-604-8801 Email: inquiry@alaskaboxes.com Hours: Monday to Friday, 9:00am – 5:00pm

Material:

• Premium cardboard for durable and stylish retail packaging
• Recyclable Kraft material for eco-friendly solutions
• High-strength corrugated board for shipping and transit protection
• Rigid paperboard for luxury and premium packaging

Style:

• Tuck-end boxes
• Sleeve packaging
• Two-piece boxes
• Mailer-style boxes with secure locking flaps

Shape:

• Rectangular
• Square
• Cube
• Customized shapes according to product requirements

Optional Process:

• Die-cut windows
• Embossing & Debossing
• Foil stamping
• Spot UV coating
• Perforation
• Window patching

Coating:

• AQ (Semi-gloss)
• Gloss varnish
• Matte varnish
• Gloss lamination
• Matte lamination
• Spot UV + Matte varnish
• Spot UV + Matte lamination

Proof:

• Digital artwork proof
• Die-line templates
• Physical sample proof upon request
• 3D interactive PDF mockups

Inks & Print Quality:

• Eco-friendly, non-toxic inks
• High-resolution digital and offset printing

Production Lead Time:

• 10–15 business days
• Rush orders available

Shipping:

• Flat shipping for cost efficiency
• Free shipping across the United States & Canada